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Written by Anup Kumar Dey in Piping Design Basics Air Cooled Heat Exchangers are used in the plants to utilize the atmospheric air to cool the hydrocarbon, process, and utility fluids by means of direct heat transfer from the fluid (within the tube) to be cooled by air circulated by means of forced/induced draft fan. Table of Contents


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Demonstrates how to design an air cooler using Aspen EDR and Aspen HYSYS, for the overhead condenser of a crude distillation unit in a refinery.


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An ACHE is a large piece of equipment compared to other types of heat exchangers, and requires free space around it for the cooling air flow. In refineries and chemical plants ACHEs are usually mounted over a piperack, saving plot space at grade and ensuring free airflow. A further advantage of this elevated mounting is shorter pipe runs for.


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Air-cooled heat exchangers (ACHEs), sometimes called air coolers, are used in refineries, petro-chemical plants, gas treating plants, compressor stations, power plants, and other facilities. ACHEs are used for process cooling and/or condensing. There are thousands of these exchangers in use today, cooling and/or condensing everything from.


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directly to ambient air.This is in contrast to rejecting heat to water and then rejecting it to air, as with a shell and tube heat exchanger and a wet cooling tower system. The obvious advantage of an ACHE is that it does not require water, which means that plants requiring large cooling capacities need not be located near a supply of cooling.


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1. STEP 1 : Assume the heat exchanger geometry There are different standard geometries for air cooled heat exchangers. The geometries are related to a compromise in between cost of construction and efficiency of the heat exchanger. The following table is giving typical design [Chopey] :


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Air Cooled Heat Exchanger Design. This document is intended to provide a guide to the process engineer who may be involved in the specification or operation of Air Cooled Heat Exchangers (ACHEs). It is concerned with such matters as choice of exchanger, specification of duty, location, and assessment of tenders, control and maintenance.


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Air Fin coolers have motors hanging at the bottom to the coolers. Hence, It is required to give access platforms underneath the cooler for maintenance of the motors. The localized platform can also be used. Product Catalogue (GPC), the digital design program for all. Water 1 and 2 industrial air coolers plus air-cooled condensers.


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See how to design an air cooler using Aspen EDR and Aspen HYSYS, for the overhead condenser of a crude distillation unit in a refinery.


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Thermal Design of an Air Cooler In this article we are going to perform a thermal design of an air cooler using ASPEN EDR software. Quick Links 1 - Problem Definition 2 - Air Cooler Thermal Design 3 - Modifying the Design to Achieve the Required Thermal Performance 4 - Conclusion Problem Definition


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Design and rate air-cooled exchangers using Aspen EDR™ to save 10 - 30% in equipment costs. Optimize design selection considering CAPEX and OPEX.. See how to design an air cooler using Aspen EDR and Aspen HYSYS, for the overhead condenser of a crude distillation unit in a refinery. Video. Watch. Find Related Videos. ×. Learn the top 10.


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Air-cooled heat exchanger geometry is a function of the process conditions, design constraints, and ambient air conditions. Surface area will be calculated based on the required duty, log-mean (or average) temperature differential, and the overall heat-transfer coefficient (U-factor).


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Reference Air Cooled Heat Exchanger at cheguide.com Air Cooled Heat Exchanger Sizing does preliminary estimation of Finned Area, Plot Size, Total Fan Power and Air Outlet Temperature


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This Project Standards and Specifications covers the minimum process design requirements, field of application, selection of types and design consideration for air coolers. REFERENCES Throughout this Standard dated and undated standards/codes are referred to.


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Air Cooled Heat Exchangers are one of the heat exchanger types frequently used in Process, Power, Steel, and several other Industries where a process system generates heat that must be removed, for which there is no local use. The main function of the Air Cooled Heat exchanger is the direct cooling of various process mediums by atmospheric air.